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How to build a Wood Cargo Bike - Plans available!

Builders Labs

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How to build a Wood Cargo Bike - Plans available!

17 033 просмотра · 7 л. назад
Builders Labs
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17 033 просмотра · 7 л. назад
Speed up video of the construction of Woody Cargo, an Open Design Wooden Cargo bike. Test ride with my sister beautiful nephews!:) The whole project is available for free under CC BY 4.0 license at http://builderslabs.eu/woody_cargo.html by Builders Labs. 00:00 Start 00:07 Preparing wood for cnc milling - cutting 01:05 Preparing wood for cnc milling - holes to secure pieces during glueing 01:30 Preparing wood for cnc milling - glueing with D4 vinilic glue 02:31 Preparing wood for cnc milling - Flatting to perfect match the thickness 02:37 Preparing wood for cnc milling - Pieces ready to be milled 02:41 Computer G-code processing 02:49 Milling with 3 axis cnc machine - Front steering base 03:11 Milling with 3 axis cnc machine - Central steering bases 03:32 Milling with 3 axis cnc machine - Central pedal movements base 03:53 Milling with 3 axis cnc machine - Sitting holder 04:09 Milling with 3 axis cnc machine - Frame: Rear Forks 04:28 Milling with 3 axis cnc machine - Frame 05:06 Sandpaper finishing 05:51 Cartoonist Zeno Colangelo give life to the frame 06:29 Front steering base - Glueing with D4 vinilic glue 07:02 Front steering base - Flatting 07:20 Central steering base - Preparing the aluminium tube 07:43 Central steering base - Glueing with D4 vinilic glue 08:05 Central steering base - Flatting 08:21 Sitting holder base - Finishing and hole creating 09:16 Almost completed in-frame components 09:56 Central movement base completing 10:41 Rear Dropouts: Creating holes and threaded them 11:28 Sitting holder base - creating holes and strengthen them with 8mm ø aluminium tubes 12:56 Front steering base - strengthening holes with 10mm ø aluminium tubes 13:19 Rear brake - Glueing of the 3 parts cnc milled 13:54 Rear brake - Elektro-manually shaping 14:14 Rear brake - Create holes and fix on the frame 14:39 Frame spacers - You can cut them as long as you want between 15-30cm and 40/50mm ø 15:18 Preparing the 9,5cm long threaded bolts: both ø 6mm and ø 8mm. 15:33 Giving on alla parts the protective epoxy resin layer 15:44 All the frame pieces 16:02 Preparing myself to assembling 16:10 Assembling - Rear dropouts 16:29 Assembling - Mounting the frame 18:01 Assembling - Mounting the central steering system 18:55 Assembling - Chain 19:08 Assembling - Brakes 19:43 Steering system - Welding the main vertical tube to standard 1" bearing cap 20:19 Steering system - Hole for bearing 20:36 Steering system - Create the slot on the front fork for the steering tube by elektro-manually shaping 21:00 Steering system - Welding it on the front fork 21:05 Steering system - Welding a m8 bolt with a large washer 21:24 Steering system - welding it on the curved steering tube - then repeat the operation on the other side of the curved steering tube. 21:44 Steering system - Painting 22:00 Box finishing and assembling with glue and screws 23:13 Box finishing and assembling with glue and screws - flexible 5mm birch wood for that 23:52 Box finished 24:02 Let's take a ride! 25:05 Zoom on all parts of the bike