054 Infill joiners mallet
Stavros Gakos
0:00 / 0:00
054 Infill joiners mallet
73 532 просмотра · 5 лет назад
Stavros Gakos
88,3 тыс. подписчиков
73 532 просмотра · 5 лет назад
In this video i'm gonna build my version of infill joiners mallet wich is inspired by Henry Studley's mallet. I was thinking about this project for long time.
For the wooden parts i used pear wood (and boxwood wedges), metal shell is made from high carbon steel and brass. As the finish i used antique oil.
Cheers!
BTW. I don't take orders and usually i don't sell my planes.
The most sure way to get some of them is take a part in giveaways for my supporters.
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(with engilsh subtitles)
Click here:
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Wooden parts presentation: (0:00)
Drilling holes for future mortise: (0:36)
Chiseling the moprtise: (1:10)
Filling the mortise by my plane floats: (2:03)
Checking the mortise: (2:24)
Squaring the sides of the handle: (2:46)
Making the tenon: (3:56)
Fitting the tenon: (5:06)
Drawing shape of the head: (5:42)
Cutting and sanding the shape of the head: (6:32)
Brawing bows: (6:54)
Sanding to the line: (7:46)
The head: (7:55)
That's how the mallet will lay: (8:08)
Making templates for the metal shell: (8:27)
Drawing the sides on piece of brass: (8:52)
Dilling holes in steel parts: (9:27)
Cutting off the waste: (9:55)
Filling the waste: (10:20)
The knife after sand blasting: (10:51)
Steel parts fitted to the handle: (11:19)
Drawing the tails: (11:33)
Cutting the tails: (11:45)
Cuttig the brass parts: (12:42)
Sanding brass parts: (12:56)
Cutting off the waste of steel tails: (13:03)
Filling to the line: (13:23)
Done: (13:33)
Bending steel parts: (13:43)
The top: (15:04)
Bending the bottom: (15:21)
Drawing the tails on the brass sides: (16:00)
Cutting the tails in brass: (16:36)
Almost finished shell: (17:30)
Sanding the edges of metal parts: (17:38)
Making chamfers on the wooden head: (18:04)
Boiled linseed oil: (18:46)
That trick will bring double side dovetail joint: (18:53)
Peening: (19:40)
Sanding flush: (20:51)
Sanded head with metal shell: (21:17)
A little bit of excess of steel after peening: (21:46)
Filling and sanding the excess: (21:54)
Sanblasting the brass parts: (22:26)
Shaping the handle: (22:52)
Boiled linseed oil: (23:56)
Let's put it together: (24:00)
Boxwood wedges: (24:06)
The finish - antique oil: (25:01)
Finished mallet: (25:06)
Comparison with traditional beech mallet: (25:48)
Testing: (26:00)
Thanks for watching: (26:35)