Two Million Pre-Rolls Per Month | Rebel Roots Farms x FlexPak

FlexPak Customer Interview: Rebel Roots Farms | Pre-Roll Machine Case Study From struggling with 5,000–6,000 attempted pre-rolls a day to producing up to two million a month. Rebel Roots Farms shares how it scaled from one FlexPak pre-roll machine to a five-machine operation. In this interview, Dean Smith, operator and manager at Oregon-based Rebel Roots Farms, explains what changed after replacing inconsistent, labor-heavy equipment with a repeatable cone-filling, packing and closing workflow. Dean reports approximately 20,000–30,000 pre-rolls per machine per day with three to four people supporting the machine-level workflow. He also discusses weight and inspection acceptance rates above 90%, often closer to 97%, after dialing in material preparation and production settings. Because pumping out more pre-rolls means very little if you have to redo half of them. We cover high-volume pre-roll manufacturing, cone loading, quality control, multiple cone sizes, labor efficiency, equipment ROI and the customer support that helped keep production moving. Comparing commercial pre-roll machines or cannabis production equipment? Hear how an experienced operator built capacity one machine at a time. Contact FlexPak to schedule a demo, and subscribe for more customer interviews. Figures reflect Rebel Roots Farms’ reported historical results; two million per month represents peak output. #FlexPak #PreRollMachine #PreRollProduction