Design a Differential Flange in SolidWorks (Part 2)

Learn how to design a differential flange in SolidWorks — Part 2 of my full differential gearbox build, continuing on from the housing in Part 1. 📺 Watch Part 1 (Differential Housing) here:    • Design a Differential Gearbox Housing in S...   In this video, I walk through the process of modeling the flange: ✅ Revolve the main flange body from a stepped profile ✅ Pattern the bolt holes around the flange's bolt circle ✅ Extrude the central hex boss ✅ Cut the through-bore ✅ Fillet the transitions for a clean, realistic finish This flange is likely the piece that will eventually mount through the bore we modeled into the housing back in Part 1 — so getting the bore diameter and bolt circle right here isn't just about this one part looking correct, it's about the next part in the series actually fitting. ⏱️ Chapters 00:00 Final Part Preview 00:30 Sketching and Revolving the main flange body 08:00 Building the center hex boss 10:15 Cutting the bolt circle pattern 11:30 Fillets and final cleanup 🔧 Commands used: Revolve, Circular Pattern, Extruded Boss, Extruded Cut, Fillet, Chamfer. 📌 Subscribe to Learn CAD with Billu to follow the rest of the differential gearbox build. #SolidWorks #CADTutorial #MechanicalEngineering #Projects