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Processing plant, bottle blowing, filling, closing, labelling and packing line for PET bottles

Hamburg Machinery HM GmbH

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Processing plant, bottle blowing, filling, closing, labelling and packing line for PET bottles

139 просмотров · 5 мес. назад
Hamburg Machinery HM GmbH
106 подписчиков
139 просмотров · 5 мес. назад
Complete line for the production of pasteurized products (using it for icetea bottles). The line is installed in 2005, has been operating since 2006 and will run till Q3 of 2026. The line includes processing area (mixer, pasteurizer and sterile buffer tank) APA platform (solution for sterilizing the PET bottles and caps), filler, CIP modules for processing and filler, 4 cameras full bottles inspector (360 degrees), accumulation table, labeling machines (roll on and sleever) packer, palletizer and stretch wrapper. General: Size of the bottles: 400 ml / 500 ml / 1,5 liter bottle with stopper (cap) Material of the bottle / Compesition: PET Bottle closed with a snap cap Capacity of the line: depending on the bottle size: 18.000 l/h and 27.000 l/h Product: Ice tea (softdrink) Scope of Supply: 1. Mixing plant Manufacturer: Tetra Pak Model/type: Alblend 10 2S FB Year of manufacturing: 2005 2. Pasteurizer Manufacturer: Tetra Pak Model/type: Tetra Aseptic Drink 100 / TA Drink 100 Year of manufacturing: 2005 Pasteurizer with tubular heat exchanger, heat recovery, intermediate primary heating agent (steam / hot water/ product) and intermediate cooling agent (water with propylene glycol/treated water/product) 3. Sterile buffer tank Manufacturer: Holvrieka Model/type: Tetra Alsafe HA20000 Year of manufacturing: 2005 Volume: 21.264 liters Jacketed Temperature 0 / 148 °C Pressure: -1 / 3,5 Bar Including steam barriers and N2 head space. 4. Blow molding machines (2 pieces) Manufacturer: Sidel Model/type: SBO 12 Serie 2+ Year of manufacturing: 2005 Capacity: 18,000 bottles / hour each. Upgraded with new preform chain design, pre-blowing and blowing block valve optimized in 2025. Bottle moulds are excluded !! 5. Caps feeder Manufacturer: Sidel Model/type: Cap Feeder 2024 6. Conveyors 1. Air conveyors (Sidel) between blowers and filler 2. Bottle accumulation table and conveyors 3. Pallet conveyors 7. Empty bottles inspectors and caps inspectors Manufacturer: Presco Technology Inc Model/type: Intellispec 4.0.012 Year of manufacturing: 2005 Digital cameras (2 pieces) 8. Aseptic filler Manufacturer: Sidel Model/type: SF ASPT FMi 70/20C Year of manufacturing: 2005 Decontamination areas for bottles and caps and 70 filling vales with sterile design. Change parts for 0,4L, 0,5L and 1,5L bottles. Filling speed: a. 36.000 bottles / hour for 0,4 and 0,5 liter bottles. b. 18.000 bottles / hour for 1,5 liter bottles. 9. Aseptic Nitrodoser Manufacturer: VBS Liquid N2 dosing system with sterilization module 10. Capper (aseptic) Manufacturer: Zalkin Model/type: I20/720 Upgraded for tethered caps 38 mm 11. Data coder Manufacturer: Videojet (ink) Tradability connection – communication with filler PLC 12. Full bottle inspector (filling level and caps) Manufacturer: Heuft Model/type: SpectrumII VX CAP 13. Roll on labeling machine Manufacturer: Krones Model/type: Contiroll Year of manufacturing: 2012 Speed: 42.000 bottles / hour 14. Sleever labeling machine with inspector and steam oven Manufacturer: Krones Model/type: Sleevematic TS1 Year of manufacturing: 2017 Speed: 42.000 bottles / hour Automatic sleeve feeding system with a magazine of 6 sleeve reels and automatic change, including buffer Labeling inspector Sleeve steam oven 15. Packer Manufacturer: Zambelli Model/type: LFT 60 CS 16. Palletizer Manufacturer: Sidel / Cermex Model/type: P422.20 17. Stretch wrapper Manufacturer: Robopac Model/type: HELIX HS 40 Additional features: Bottle moulds for the blowers are excluded !! All maintenance activities have been done twice / year according to OEM specification and with original OEM parts by OEM service technicians. OEM for the sensitive part of the line is Sidel and for processing – Tetra Pak. ​Over the years, all main electronic components are upgraded and updated according to the OEM, based on availability on the market and latest models Line general condition is very good. Can be seen in production by serious interest. Line will be available in October 2026. Dismantling will be done by a local company on request of the Seller. Costs for the dismantling are for the new buyer. Find more information on our website: https://www.hamburg-machinery.com/lis...